How to Remove a Shaft Key?

D

Daniel Zhang

Last updated on Aug 17, 2026

Preparation

  1. Tools required: A bench vise (or any clamp capable of securely holding the key).

  1. Inspect the key and keyway: Check the condition of the key and keyway before removal. Note any signs of wear or damage.

Keyed shaft installed

Disassembly Steps

  1. Position the shaft so the key faces downward, then secure the key in the vise jaws.

  1. Firmly pull the motor/shaft assembly straight upward to separate it from the key. If the key is tightly fitted, apply a small amount of penetrating oil and allow it to soak before attempting removal. Do not use excessive force.

Precautions for Disassembly

  1. Follow all steps in order. Do not skip any steps.
  2. Be careful to avoid damaging the shaft surface when clamping.
  3. Ensure safety: During disassembly, always wear appropriate personal protective equipment (PPE), such as gloves and safety glasses, and keep hands clear of pinch points to avoid injury.